>

Future-Proof Your Operations: Switch to Wireless Energy Monitoring for Sustainability and Savings

September 16, 2024

Embracing Wireless Technology for Sustainable and Efficient Operations

In today’s industrial landscape, the imperative for sustainable operations is not just a moral obligation but a strategic necessity driven by escalating energy costs and stringent sustainability targets. As companies increasingly commit to comprehensive sustainability goals, including Scope 2 (indirect emissions from purchased electricity) and Scope 3 (all other indirect emissions in a company’s value chain), the need for reliable, efficient, and scalable energy monitoring solutions becomes critical.

While traditional wired systems have long been the standard, they come with inherent complexities and substantial costs that can impede a company’s agile response to these evolving demands. The installation of these systems often involves significant disruption to daily operations and can be resource-intensive, not just in terms of initial setup but also in maintenance and scalability.

In contrast, wireless technology presents a compelling alternative that aligns perfectly with the needs of modern enterprises focusing on energy efficiency and sustainability. Wireless systems eliminate the extensive cabling and infrastructure required by traditional methods, dramatically reducing installation times and associated disruptions. This shift not only supports a more dynamic approach to energy management but also significantly lowers the barrier to entry for businesses of all sizes to adopt advanced monitoring solutions.

The adoption of wireless energy monitoring systems can play a pivotal role in helping businesses achieve their sustainability goals. By providing real-time data and insights, these systems allow companies to make informed decisions that optimize energy usage, reduce waste, and contribute to a lower carbon footprint across their operations and extended supply chains. The streamlined nature of wireless solutions means that businesses can respond more swiftly to changes in energy consumption patterns, adjust practices promptly, and maintain compliance with environmental standards, all while managing costs effectively.

Thus, the transition to wireless, cloud-based energy monitoring systems is not just a technological upgrade but a strategic enhancement that supports broader environmental goals, ensuring that companies can meet their commitments to sustainability while also navigating the challenges of rising energy costs and regulatory pressures.

Challenges of Traditional Wired Systems

  1. Resource and Labor Intensiveness:some text
    • Specialized Labor Requirements: Wired systems often require a workforce skilled in electrical systems, which can be scarce and expensive, particularly in specialized industrial settings.
    • Safety and Compliance: The installation and maintenance of wired systems must comply with stringent electrical safety standards, necessitating continuous training and adherence to evolving regulations.
  2. Economic Implications:some text
    • Upfront and Hidden Costs: The initial cost of purchasing and installing wired systems is often augmented by unexpected expenses such as delays, additional cabling, or structural modifications needed to accommodate the installation.
    • Operational Disruptions: Installation typically involves significant downtime or partial shutdowns, which can disrupt production and lead to substantial economic losses.
  3. Technical and Operational Limitations:some text
    • Flexibility and Scalability: Modifying or expanding a wired system can be as costly and complex as the original installation, often requiring additional downtime and further investment in infrastructure.
    • Integration Complexities: Wired systems frequently require extensive integration efforts, including additional SCADA licenses and compatibility checks with existing systems, which can introduce delays and inflate costs.

The Scalability Trap: Traditional Cabled vs. Wireless SaaS-based Solutions

Imagine you’ve just implemented a traditional cabled energy monitoring system in your manufacturing facility. After weeks of planning, disruptions from extensive cabling, and significant capital investment, your system is finally up and running. But soon, a need arises to add an extra sensor to monitor a newly installed piece of equipment crucial for your operational efficiency.

Navigating the Traditional System Expansion

  1. Assessment and Planning: First, you need to assess whether your current cabling infrastructure can accommodate another sensor. This might involve consulting with technicians and reviewing system blueprints to find the nearest connection point or power source.
  2. Resource Allocation: Once feasibility is confirmed, you'll need to schedule the work, which involves coordinating with multiple teams including operations (to minimize downtime), IT (to ensure integration), and external contractors (for the actual cabling work).
  3. Disruption and Downtime: Adding the sensor means scheduling downtime, which could halt production lines or disrupt operations. This not only costs money in terms of lost output but can also rush the installation, increasing the risk of errors.
  4. Installation: The installation involves physically laying cables, which can be intrusive and messy, requiring open trenches or conduits, and possibly even temporary removal of other equipment. The complexity increases if the new sensor is located far from existing network points, leading to longer cables and higher costs.
  5. Integration and Testing: Once installed, the system must be tested to ensure the new sensor communicates effectively with the SCADA or BMS. This might uncover issues requiring further tweaking or even additional components, like repeaters or amplifiers, if the signal is weak.
  6. Cost Overruns: Throughout this process, costs can escalate unexpectedly. From additional cabling and labor hours to potential repairs and patches on the infrastructure affected during the installation.

Contrast with a Wireless SaaS-based Solution

Now, envision a parallel scenario where your facility uses a wireless, SaaS-based energy monitoring system like Scops.ai:

  1. Simple Expansion: Adding a new sensor is as straightforward as purchasing the unit and placing it near the equipment. The sensor is already configured and automatically connects to the cloud via secure wireless communication.
  2. Zero Downtime: There’s no need for operational downtime in most cases since there's no physical installation beyond placing the sensor. Your production continues uninterrupted.
  3. Immediate Integration: The sensor immediately begins transmitting data to the cloud, which is visible on your user-friendly dashboard. There’s no need for complex integration tests or additional IT resources.
  4. Cost Control: Costs are predictable and minimal. You pay for the sensor and perhaps an incremental increase in your monthly SaaS fee, avoiding the hidden costs typical of traditional expansions.
  5. Scalable and Flexible: Need another sensor next month? The process is the same, simple and consistent, no matter how many sensors you add. This scalability allows your monitoring system to grow with your business needs without additional infrastructure investments.

Next Steps: Engage with Scops.ai for Customized Energy Solutions

As you consider enhancing your company’s energy monitoring and sustainability efforts, Scops.ai is ready to assist with a hands-on approach tailored to your specific needs. We invite you to schedule a free video call where our experts will assess your situation, provide insights, and discuss how our wireless energy monitoring system can be integrated into your operations to drive efficiency and support your sustainability objectives.

To arrange your personalized consultation, please visit www.scops.ai/en/contact. Alternatively, you can reach out directly to our sales team by emailing [email protected] with your inquiries or to set up an appointment.

This session will help us understand your unique challenges and requirements, enabling us to offer solutions that are not just effective but also aligned with your goals for energy savings and environmental responsibility. We look forward to helping you optimize your operations and achieve your sustainability targets with minimal disruption and maximum return on investment.

Discover the Scops Starter Kits

You can buy or rent Starter Kits to quickly start pilot projects with a focus on Energy Monitoring,  Predictive Maintenance or Sustainability.

The Kits are Wireless, Plug & Play, non-invasive, with Standard LoRaWAN technology® and are installed in 20 minutes. They include:

  • IoT Wireless Sensors for different measurements
  • Gateway for radio data transfer to the Scops cloud
  • AI Software for Advanced Analytics and Anomaly Detection Alerts
Contact us