Energy efficiency of industrial ventilation system
Goal of the company
- The company, a global manufacturer of glass packaging for beverages and food products, aims to improve the efficiency of industrial fans and reduce energy consumption through data monitoring.
Main Scops features used
- Aggregation on the Scops platform of data from the IoT Sensors that monitor critical industrial fan parameters, including vibration, ambient temperature and power consumption.
- Automatic data extraction, transformation and loading (ETL): Optimizing data preparation for analysis.
- Monitoring and analysis of analog and sensor measurements: Monitoring of discharge temperature, discharge pressure, and motor speed by converting signals from already implemented sensors.
- Anomaly detection based on Artificial Intelligence from Scops: Identification of energy consumption and abnormal fan behaviors, such as excessive vibration.
Overview
In the quest for greater industrial efficiency and improved energy conservation, our client adopted Scops, a state-of-the-art solution for monitoring and analyzing machinery and building data in an industrial environment. The implementation of Scops addressed the urgent challenges faced by the company, leading to significant improvements in operational performance and energy optimization.
Thanks to Scops, the client gained a comprehensive view of critical parameters affecting industrial fan operation. Continuous monitoring of vibration, ambient temperature, and power consumption provided real-time information, allowing problems to be identified and addressed in a timely manner. In particular, detection of the fan pumping problem, which could have led to costly malfunctions, was made possible by the sophisticated anomaly detection algorithms of Scops.
In addition, Scops facilitated detailed evaluation of power consumption patterns. By analyzing data during non-working hours, the client identified inefficiencies in energy-saving settings. With this information, they optimized energy optimization strategies, resulting in tangible reductions in energy consumption and associated costs.
Another significant benefit offered by Scops was the ability to monitor fan vibration trends over time. By detecting more than 30 anomalies in a single month, Scops alerted the maintenance team to potential mechanical deterioration in a timely manner. This early detection allowed the client to schedule preventive maintenance, preventing serious damage and minimizing costly downtime.
In conclusion, the successful implementation of Scops revolutionized industrial fan management for our client. Through data-driven information and continuous monitoring, they have achieved greater operational efficiency, reduced energy consumption, and ensured the longevity of critical machines. Scops' comprehensive approach to data monitoring and analysis has proven to be a valuable asset, solidifying the client's position as an industry leader committed to innovation and sustainability.
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